UG Underground UG-09 Step 9 of 13

Handholes, Vaults and Pedestals

Set enclosures level and at grade with the right load rating, bring ducts and tracer wire in cleanly, and give safe access.

WatchChecklistOn the Map

Crew

  • Foreman
  • Equipment Operator
  • Laborers
  • Attendant and Entrant (Vaults and Manholes)
  • Spotter (Lifts near Overhead Power Lines)

Hazards

  • Confined Space Atmosphere
  • Excavation Cave-In
  • Heavy Lifts and Pinch Points
  • Overhead Power Lines during Lifts
  • Trip Hazards from Lids Off Grade
  • Falls into Open Enclosures

UG-09 · OSP Hub Shorts

Watch the Video

Purpose

Set enclosures that last, protect the ducts, and give splicers and technicians safe access for decades. A handhole with the lid below grade fills with water; one above grade becomes a trip hazard and gets hit by mowers. A lid rated too light for a driveway cracks under the first truck.

When to Do It

Roles

  • Foreman: confirms the load rating for each location against the owner spec, and checks level, grade, ducts and tracer connections.
  • Equipment operator: excavates and sets heavy enclosures.
  • Laborers: place base material, backfill and compact.
  • Attendant and entrant: follow the confined space procedure for any vault or manhole entry.
  • Spotter: watches the boom, load lines and load near overhead power lines during lifts, where the rule or the employer requires one.

Equipment and Materials

  • Handholes, vaults, pedestals and flowerpots per design.
  • Lids with the required load rating and the owner’s marking.
  • Base material per spec.
  • Level and grade rod.
  • Compaction equipment.
  • Duct plugs and sealant.
  • Tracer wire test point or terminal.
  • Atmospheric monitor and ventilation blower for vaults and manholes.
  • Bonding and grounding hardware per spec.

Safety

Procedure

  1. Excavate for the enclosure and its base. Place and compact the base material: per owner spec.
  2. Set the enclosure level, with the lid at final grade as the owner spec sets: per owner spec (commonly flush).
    • Use the load rating the location requires: per owner spec. Use heavier ratings in driveways and traffic areas. Underground enclosure load tiers are defined by ANSI/SCTE 77. Enclosures set in a roadway need highway-rated loadings instead: per owner spec.
  3. Bring ducts in through the designed entries, keeping the duct manufacturer’s minimum bend radius. Seal openings and plug unused ducts, so silt and water stay out.
  4. Bring the tracer wire into the enclosure. Leave a coil and connect it to the test point or terminal: per owner spec. A tracer wire you cannot reach cannot be tested or located.
  5. Backfill around the enclosure in compacted lifts: per owner spec. Loose backfill lets the enclosure tip and the lid drop below grade.
  6. Mark lids per owner spec, for example the owner logo, “COMMUNICATIONS” or “FIBER”.
  7. Set pedestals and flowerpots at the designed location and grade. Bond and ground per spec.

Hold Points

Records to Keep

  • Enclosure location (GPS), type and load rating.
  • Photos of the base, the duct entries and the tracer connection before backfill.
  • Lid marking photo.
  • Confined space entry records for any vault or manhole entry.

Common Mistakes

  • Lid below the specified grade. Water and silt collect, and the lid gets hit.
  • Lid above the specified grade. It becomes a trip hazard and a mower strike.
  • Wrong load rating. A light-duty lid in a driveway will crack.
  • Unsealed ducts. Silt fills the duct, and proving (UG-10) fails.
  • Tracer wire not accessible. No one can test or locate the route later.

Standards and References

  • 29 CFR 1926 Subpart AA: confined spaces in construction (1926.1201 to 1926.1213), the rule for construction work.
  • 29 CFR 1910.268: telecommunications, including guarding manhole and vault openings and testing the air in manholes and unvented vaults in paragraph (o). Paragraph (a) excludes construction work.
  • 29 CFR 1910.146: permit-required confined spaces in general industry, which covers telecom maintenance and service work. Paragraph (a) excludes construction.
  • 29 CFR 1926 Subpart CC, Cranes and Derricks in Construction: power line clearance and spotters during lifts.
  • 29 CFR 1926.600(a)(6), Equipment (Subpart O): power line clearance and an observer when an excavator, backhoe or loader sets the enclosure. These machines are excluded from Subpart CC by 1926.1400(c)(2), even when rigged to lift a suspended load.
  • 29 CFR 1926 Subpart P: excavations for enclosures.
  • 29 CFR 1926 Subpart M: fall protection in construction, including covers and guardrails at holes such as open enclosures (1926.501(b)(4)).
  • ANSI/SCTE 77: underground enclosure integrity and load tiers for areas without deliberate vehicle traffic.
  • Owner construction standards for enclosures, lids and grounding.

On the Map

  • Handhole: below-grade enclosure with a load-rated lid for access, slack and splicing.
  • Handhole Lid Marking: the lid’s marking and load rating.
  • Vault or Manhole: an enclosure large enough to enter; confined space rules apply.
  • Pedestal: above-grade enclosure for buried splices or terminals.
  • Flowerpot: small grade-level enclosure for drop terminals.
  • Tracer Wire and Test Point: the locatable wire brought into each enclosure.
  • Riser: the conduit down a pole whose sweep feeds the duct into a nearby handhole; bring it in through a designed entry like any other duct.

Not applicable: no FAHMY tool covers enclosure setting.

UG-09 · Field Checklist

Checklist

0/8items ticked

Tick each procedure step and hold point as the crew completes it. Ticks stay on this device only. They are a personal aid, not a hold-point release or a project record; follow the owner’s sign-off process.

Procedure
Hold Points

OSP Map · Plan View

On the Map

Open the map
  • HandholeBelow-grade box with a load-rated lid for cable access, slack storage and splicing.
  • Handhole Lid MarkingLid marking that names the owner and use and shows the load rating.Drawn in the handhole detail
  • Vault or ManholeBelow-grade enclosure large enough to enter; confined-space rules apply.
  • PedestalAbove-grade enclosure that houses buried splices or drop terminals.
  • FlowerpotSmall grade-level enclosure for drop terminals and short slack.
  • Tracer Wire and Test PointLocatable wire placed with non-metallic duct where specified (owner spec) and tested for continuity at each enclosure.Drawn in the route profile
  • RiserU-guard and conduit on the pole where cable moves between aerial and underground.

Report an Issue

Spotted something wrong or out of date? Emailfeedback@fahmy.iowith the step and version (UG-09, v1.0.0) and what you saw in the field.

FAHMY is a reference, not a substitute for owner specifications, the authority having jurisdiction, manufacturer instructions, training or qualified supervision. Follow your employer's safety program and all applicable laws.

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