SPL Splicing SPL-10 Step 10 of 13

Closure Sealing, Grounding and Mounting

Seal, test, ground and mount the closure, and store the slack neatly within bend radius so the splices stay protected for years.

ChecklistOn the Map

Crew

  • Lead Splicer
  • Splicer Helper
  • Foreman

Hazards

  • Stored Pressure during Flash Test
  • Induced or Fault Voltage on Metallic Members
  • Falls and Electrical Contact at Aerial Positions
  • Manhole and Vault Atmosphere

Purpose

Leave a sealed, grounded, properly mounted splice closure with neat slack. Water is the enemy of splices. A closure that leaks, floats unbonded or lies in mud can cost a truck roll, an outage and a re-splice later.

When to Do It

  • After the trays are organized and labeled (SPL-09) and, where the owner’s process allows, the open-closure verification shot (SPL-11) is reviewed, so you do not reopen a sealed closure to fix a failed splice.
  • Before final acceptance testing. Acceptance in SPL-11 runs on the finished link, after every closure on it is sealed, mounted and its slack stored, per the owner’s process.
  • Previous step: SPL-09 Tray Organization and Labeling. Next step: SPL-11 Testing and Acceptance. SPL-10 and SPL-11 run together; see the order below.

Roles

  • Lead splicer: fits seals, closes and tests the closure, and makes the bonds.
  • Splicer helper: stages hardware, mounts brackets and coils slack.
  • Foreman: confirms the mounting location matches the prints and the owner’s standard.

Equipment and Materials

  • Closure seal kit: grommets or gel blocks sized to each cable.
  • Torque wrench or the closure’s clamping tool.
  • Test valve adapter and pressure gauge, if the closure has a test valve.
  • Grounding and bonding hardware and ground wire per the owner’s standard.
  • Mounting hardware: strand bracket (aerial), wall bracket or rack (handhole or vault), or pedestal hardware.

Safety

Procedure

  1. Clean the sealing surfaces.
    • Wipe the closure seals, end plates and cable jackets at the seal points, so dirt does not open a leak path.
  2. Fit grommets or gel blocks sized to each cable.
    • Match each grommet or block to the cable’s outside diameter per the closure chart.
    • Plug unused ports with the manufacturer’s plugs.
  3. Verify every armor and metallic strength member is bonded to the closure bond bar (SPL-03).
    • Check each bond is tight and in place. These bonds are inside the closure and cannot be made after it is closed.
  4. Where the owner’s process allows, confirm the open-closure verification shot (SPL-11) is reviewed and every failed event is re-spliced.
  5. Close the closure per the manufacturer’s clamping or torque instructions.
    • Use the torque or clamping sequence the manufacturer gives: per manufacturer instructions.
  6. Pressure or flash test the closure if it has a test valve.
    • Pressurize per the manufacturer and check every seal with leak-detection solution.
    • Fix any leak, then re-test.
  7. Connect the closure’s external ground lead to the system ground.
    • Bond to the strand bond, ground rod or vault ground bar per the owner’s standard.
  8. Mount the closure.
    • Aerial: strand bracket in the location the prints show.
    • Handhole or vault: wall bracket or rack, above the water line where the structure allows, per the owner’s mounting standard, so the closure does not sit in water.
    • Pedestal: the pedestal’s closure hardware.
  9. Store the slack.
    • Coil slack neatly within the bend radius: per manufacturer instructions.
    • Use snowshoes or brackets for aerial slack and racks or coil holders in handholes and vaults.
  10. Replace lids and covers and clean up the site.
  11. Release the closure for final acceptance.
    • Tell the test technician the closure is sealed, mounted and its slack stored.
    • Final acceptance (SPL-11) runs after every closure on the link is finished, per the owner’s process.
    • If acceptance shows a new loss event at this closure, usually a bend added during closing or coiling, re-enter per the owner’s process and fix it.

Hold Points

Records to Keep

  • Photo of the sealed closure, the bonds and the mounting.
  • Flash or pressure test result, if the closure has a test valve.
  • Photo of the stored slack and the closure location.
  • Closure location (GPS) for SPL-12.
  • Open-closure verification shot results, where taken, per the owner’s process. These are not the acceptance files.

Common Mistakes

  • Wrong grommet size. A loose grommet leaks; a tight one crushes the cable. Use the closure chart.
  • Skipped flash test. Leaks found later mean a re-entry and wet splices. Test every closure with a valve.
  • Floating grounds. Unbonded armor is a shock hazard. Verify the internal bonds before closing, then connect the external lead to the system ground.
  • Treating the open-closure shot as acceptance. Closing and coiling add bends. Acceptance is the SPL-11 bidirectional test on the finished link, after every closure on it is sealed and mounted.
  • Closures lying in water. Mount on the wall or rack, not on the floor of the handhole or vault, per the owner’s mounting standard.

Standards and References

  • Telcordia GR-771 for splice closure performance.
  • NESC (IEEE C2) for bonding and grounding.
  • 29 CFR 1910.268 for telecom maintenance work. OSHA scope decides: 1910.268(a)(2)(i) excludes construction work, which Part 1926 governs.
  • 29 CFR 1926 Subpart AA for manhole and vault entry during construction work (see SPL-02).
  • 29 CFR 1910.146 (permit-required confined spaces in general industry, including telecom maintenance). 1910.146(a) excludes construction work, which 1926 Subpart AA covers.
  • Closure manufacturer’s instructions (seals, torque, test pressure).
  • Owner bonding, grounding and mounting standards.

On the Map

Not applicable: no FAHMY tool covers closure sealing and mounting.

SPL-10 · Field Checklist

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FAHMY is a reference, not a substitute for owner specifications, the authority having jurisdiction, manufacturer instructions, training or qualified supervision. Follow your employer's safety program and all applicable laws.

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